Sign in
Set up for Industrial manufacturers

AI for insights and analytics

AI analytics for industrial manufacturers

A customer running forty machines buys 600 dollars of parts per machine a year where fleets like it buy 2,400, and twelve of its machines came off warranty with no contract. AI analytics reads the installed base, parts sales and warranty files, and answers the aftermarket VP: where is parts revenue missing, and which units are unprotected.

Ask it in your own words

These are the questions manufacturers ask. Each one maps to a measure our tools compute from your files. The AI model chooses the measure and explains the result; the arithmetic is done by our code, and every total is checked.

The questionThe measure behind itWhat comes back
Which customers buy far fewer parts than their fleet should?Aftermarket attachParts and service revenue per machine against the norm for fleet type and age, with the gap valued.
Which units came off warranty with no service contract?Service contract renewal by fleet ageUnits off warranty by customer and age, with contract status and the revenue at stake.
How complete is our installed base?Installed base completenessUnits in the base against units shipped and units seen in parts orders, with the unmapped ones.
Which customers order parts we do not list for their machines?Catalogue fitParts ordered against the catalogue for the customer's units, with the mismatches.
How is quote conversion, by count and value?Quote conversion, count and valueConversion by customer and product line, with the large lost quotes listed.
Are direct and distributor sales telling the same story?Direct and distributor sales, combinedRevenue by end customer across both channels, with the customers only one channel sees.

A conversation, with the figures

Every figure below was computed by a tool from the rows and checked before it was shown. The lines sum; the percentages match; each line opens to the rows that make it.

Where is aftermarket revenue missing against the fleet?

The gap between parts revenue and the fleet norm is $2.6m a year across 3 regions, at parts margins. Central region holds $1.3m, 50% of it.

Central region$1.3m50% of the total
Western region$800k31% of the total
Southern region$500k19% of the total
The 3 lines sum to$2.6m0 unexplained

Which central customers?

3 customers hold $980k of the $1.3m gap in the Central region, 75% of it. None has bought a machine in three years, so none is on an account manager's list.

Ridgeway Aggregates$480k40 machines; $600 per machine against $2,400 norm
Pennant Construction$310k12 units off warranty, no contract
Marlow Quarries$190korders parts from a distributor only
These 3 are$980k75% of Central region

Who owns these customers now?

Aftermarket sales, from this quarter. Each gets a named owner, a parts and contract conversation, and a place on the monthly attach review. The base gets cleaned so the next question finds more.

Aftermarket salesAssign owners and visit Ridgeway, Pennant and MarlowThis quarter
Service operationsQuote contracts on the 12 off-warranty unitsThis month
VP aftermarketReview attach against norm by region monthlyMonthly
Which customers buy far fewer parts than their fleet should?Which units came off warranty with no service contract?How complete is our installed base?Which customers order parts we do not list for their machines?

The measures behind the answers

Each measure has one formula, one source and one meaning. They are computed per account manager and channel and in total, and every one carries an identity that must hold before it is shown.

MeasureFormulaFromWhat it tells you
Aftermarket attachParts and service revenue ÷ installed units, per customer, against the norm for unit type and ageLedger; installed base registerCustomers sourcing parts elsewhere
Installed base completenessUnits with confirmed owner, site and status ÷ units shipped and not retiredInstalled base registerWhether aftermarket figures can be trusted
Service contract renewal by fleet ageContracts renewed ÷ contracts due, by unit age band; units coming off warranty with no contractService contract file; registerWhere renewals are lost and who should call
Quote conversion, count and valueQuotes matched to orders ÷ quotes decidedQuote log; order fileCustomers who price-check; families that lose
Catalogue fitProduct families bought ÷ families relevant to the customer's applicationLedger; customer application dataFamilies a customer could buy and does not
Direct and distributor sales, combinedDirect sales + distributor sell-through, per end customerLedger; distributor point-of-sale reportsThe end customer view without double counting
Warranty claims by customer and productClaims and cost ÷ units under warranty, per customer and productWarranty system; registerThe installed base that costs the most
Customer concentrationTop ten end customers' share; largest share; by marginLedger and sell-throughDependence on a few OEM or end customers
Price realisationInvoiced price ÷ list or agreement price, by customer and familyLedger; price fileDiscounts that were not decided
Order intake against backlogOrders booked ÷ revenue shipped; backlog in weeks, by familyOrder book; ledgerWhether the factory is filling or emptying

Each measure is worked through, with the export it comes from and what to drop, in Sales KPIs for industrial manufacturers.

What the AI model does, and what our tools do

The AI model chooses the measure

From your question and the measures declared for industrial manufacturers, the model picks the one that answers it, and the period and comparison the question implies.

Our tools do the arithmetic

Deterministic code reads the rows, computes the measure, and checks the identities below. The same question on the same data gives the same answer, every time.

The AI model explains, and cites

The AI model writes the sentence around the result, naming the account manager or account behind it. It states no figure that is not in the result, and every figure links to its rows.

The identities that must hold

Installed baseUnits shipped = active + retired + status unknown
ChannelsEnd customer sales = direct + distributor sell-through; sell-in is excluded from this view
Service contractsDue = renewed + lapsed + pending
Order bookOpening backlog + intake − shipments − cancellations = closing backlog

What it reads

The exports manufacturers already produce. Column names are mapped once and the mapping is reused. A file is the way in; scheduled delivery and connections to your systems come with the plan, and every source is listed here.

  • Ledger
  • Installed base register
  • Service contract file
  • Register
  • Quote log
  • Order file
  • Customer application data
  • Distributor point-of-sale reports
  • Warranty system
  • Price file
  • Order book

Who owns each answer

An answer is a list with an owner and a cadence, or it is a chart nobody works.

MeasuresOwnerCadence
Units off warranty with no contract; quote conversionAftermarket sales; account managersMonthly
Aftermarket attach; catalogue fitVice president of aftermarket; sales directorQuarterly
Installed base completeness; channel reconciliationSales operations with serviceQuarterly
Warranty by customer; price realisation; intake and backlogCommercial director; financeMonthly to quarterly

Questions manufacturers ask about AI analytics

How is the fleet norm computed?

From your own installed base and parts sales: the median parts revenue per machine for fleets of the same machine type and age band. A forty-machine fleet at eight years old is compared with fleets like it, and the gap is valued at the customer's own fleet size. The peer set is shown.

What if the installed base is incomplete?

The tool says how incomplete: units shipped against units in the base, and customers who order parts for machines the base does not list. Those are the first customers to clean up, because the gap on them is understated. Completeness is reported as a measure, not assumed.

Can it combine direct and distributor sales?

Yes, when both files carry an end-customer field, or when a distributor's point-of-sale file can be mapped. Revenue by end customer is shown across channels, and customers seen by only one channel are listed. Where the end customer is unknown, the row says so.

What files does a manufacturer need?

The installed base by customer and unit, parts and service sales, warranty expiry by unit, service contracts, and the quote log. The parts catalogue by machine type adds catalogue fit. Every file is an ERP or service-system export.

See it on your data

Bring a few thousand rows. The data map opens next, every column mapped once, and the first question is answered in minutes. Free, in your browser, no account.